- Stock: In Stock
- Model: SCJ006888
- SKU: SCJ006888
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- Specifications
Other attributes | |
Condition | New |
Place of Origin | Guangdong, China |
Weight (KG) | 3500 |
warranty: | More than 5 years |
Key Selling Points | Easy to Operate |
Use | punching |
Showroom Location | Malaysia |
Applicable Industries: | Manufacturing Plant |
Marketing Type | New Product 2019 |
Machinery Test Report | Provided |
uncoiler power | 2.2KW |
Video outgoing-inspection | Provided |
Warranty of core components | 1 Year |
Core Components | PLC, Engine, Bearing, Gearbox, Motor, Pressure vessel, Gear, Pump |
Material thickness | 0.4-3.2mm |
Material width | 50-400mm |
Feeding speed | 0-20m/min |
Max coil outer diameter | 1400mm |
Coil inner diameter | 508mm |
Max coil weight | 5T |
Feeding roller diameter | 84mm |
Straightening roller diameter | 64mm(up 5/down 4) |
Type | Straightener Feeder & Uncoiler |
Straightening power | 2.9kw |
Packaging and delivery | |
Packaging Details | No package |
Supply Ability | |
Supply Ability | 30 Set/Sets per Month |
- Description
2. It can decoil suitable metal strip coil, then straighten the metal strip, then feed the metal strip to press machine automatically, for automatic stamping processing.
Main Features
1. Flexible operation:
All the functions of the feeder are centered on the PLC and a hand-held knob. The operator can implement all the motion functions of the equipment at one location. This can save time.
2. High efficiency, strong security:
To maximize the use of mechanical action instead of manual operation.Reduce unnecessary auxiliary time, improve work efficiency. Powerful auxiliary function, so that the operator can stay away from the uncoiler.
3. Easy to operate:
According to user needs, you can switch between the press or the device to control. Improve the equipment to adapt to the scope for the customer to save costs.
4. Area is reasonable:
Li Hao NCMF series is the powerful also have the most reasonable size in the industry, we can save space occupancy costs for the customers.
5. Control system compatibility:
NCMF series using a full set of Japan's Mitsubishi control system, and the standard system at home and abroad compatible, users do not need to worry about data conversion and other issues can be directly used to operate.
6. The design is harmonious and reasonable:
Li Hao's NCMF series is the first on the industry to introduce industrial design into product. Li Hao and the most well-known industrial design cooperation, while ensuring the basic performance of equipment at the same time, maximize the visibility of the equipment to improve the operational comfort.
Basic parameters | ||||
Name | Uncoiler, straightener, NC servo roll feeder, 3 in 1 (including hydraulic expansion, coil car) | |||
Model | NCMF-400B | NCMF-600B | NCMF-800B | NCMF-1000B |
Width of the material | 50mm~400mm | 50mm~600mm | 50mm~800mm | 50mm~1000mm |
Thickness of the material | 0.4mm~3.2mm | |||
Straightening capacity (σs≤250MPa) | 400×1.0mm
400×1.2mm 400×1.6mm 360×2.0mm 300×2.3mm 230×2.5mm 150×2.8mm 110×3.2mm | 600×1.0mm
600×1.2mm 400×1.6mm 360×2.0mm 300×2.3mm 230×2.5mm 150×2.8mm 110×3.2mm | 800×1.0mm
600×1.2mm 400×1.6mm 360×2.0mm 300×2.3mm 230×2.5mm 150×2.8mm 110×3.2mm | 1000×0.8mm
800×1.0mm 600×1.2mm 400×1.6mm 360×2.0mm 300×2.3mm 230×2.5mm 150×2.8mm 110×3.2mm |
Coil inside diameter | Φ460mm~Φ530mm | |||
Max.coil outside diameter | Φ1400mm | |||
Max.coil weight | 5000KG | 7000KG | ||
Straightening roll diameter | Φ64mm×9(up 5/down 4) | |||
Material of straightening roll | GCr15(HRC58-62) | |||
Feeding roll diameter | Φ84mm | |||
Decoiler power | 2.2Kw | 3.7Kw | ||
Straightening power | 2.9Kw | 4.4Kw | 5.5Kw | |
Feeding speed | 0~20m/min | |||
Feeding precision | <±0.2mm | |||
Other configuration | ||||
Straightening adjustment type | Eccentric shaft adjust by worm and gear | |||
Load material type | coil car | |||
Feed discharging line adjustment method | Electric | |||
Press material for decoiling part | By pneumatic | |||
Feeding guide arc drivemode | By pneumatic | |||
Block arm drive mode | Manual | |||
Front block arm opening and closing method | Pneumatic | |||
Feeding device movement mode | Two-way screw hands | |||
Operation control mode | Main control cabinet + action unit remote control switch | |||
Tail of material detector | Exist | |||
Purchased parts brand | ||||
Main bearing | HRB,ZWZ | |||
Servo motor | Japan YASKAWA(SGMGH) | |||
Man-machine interface | Taiwan WEINVIEW(Colored) | |||
Common motor | Taiwan Wanxin | |||
Frequency changer | Taiwan DELTA | |||
Pneumatic unit | Taiwan Airtac | |||
PLC | Japan Mitsubishi | |||
Relay | Japan Omron | |||
Hydraulic fittings | Guangdong Lishiyuan | |||
Other technical data | ||||
Pneumatic pressure | 0.5Mpa | |||
Hydraulic pressure | 7Mpa | |||
voltage | 3phase 380V | |||
Feeding line height | 1050mm-1250mm | |||
Input material type | From down to up | |||
Standard direction | From left to right, or from right to left. | |||
Equipment length | ≈4.5m |
Decoiler/uncoiler, straightener, NC servo roll feeder, as 3 in 1 feeder.
Saving space in work shop.
Full automatic feeding.
Mandrel of uncoiler
Four pieces of plates.
Each plate is fixed by screws very well.
Cantilever type.
Round mandrel of uncoiler
Automatic expansion, by hydraulic cylinder drive.
Full round, for better loading.
Ruler at plate of mandrel
It can indicate width of coil material.
Ruler at plate of mandrel
..., 400, 300, 200, 100, 0 | 0, 100, 200, 300, 400, ...
User can put coil material at center line position of this machine very easiliy.
Arm shape pressing device.
Drived by pneumatic cylinder or hydraulic cylinder.
Coil material will not become loosed.
Retainers of uncoiler
They can keep coil material at center line position.
Easy to use.
Motor for hydraulic pump.
Powerful AC motor make sure of hydraulic pressure.
Cooling system is optional.
Motor for uncoiler
Powerful AC motor is adopted.
Cover is adopted to protect the motor.
Hydraulic cylinder for uncoiler
Hydraulic cylinder drives for automatic expansion, for mandrel of uncoiler.
Cover is adopted to protect it.
Guiding device for straigntener and feeder
While uncoiler decoil coil material, so material can get into entrance of feeder easily.
Guiding device, let material at center line position.
Good design, safe and easy to use.
Gear set of straightener and feeder
Precise gear set is adopted, for high speed and high precision feeding.
Gear set of straightener and feeder
Precise gear set is adopted, for high speed and high precision feeding.
Discharge exit of feeder
Rollers, limiting stopper, etc, are adopted for straight feeding also.
Left and right vertical board
The left and right vertical plates of the straightening head are made of cast steel ZG25 that has high strength, good plasticity and toughness, good welding performance, no deformation and high stability. The left and right vertical plates of each set of equipment will be opened with a mold, and then cast by ZG25, and then, by annealing, the material is exposed to high temperature for a long time, and then slowly cooled. The main purpose is to improve or eliminate various structural defects and residual stresses caused by steel during casting, forging, rolling and welding, to prevent deformation and cracking of the workpiece, to soften the workpiece for cutting, to refine grains and improve the structure to improve the mechanical properties of the workpiece, through the CNC pair processing, to ensure the accuracy of the right and left vertical plate holes and stability.
The correction roller is the core part of the Uncoiler ,Straightener,Feeder,3 in 1. The processing technology of Lihao Machinery is forged into round steel by GCr15. After pre-heat treatment (spheroidizing annealing),then it is stabilized by car, milling, intermediate frequency treatment and coarse grinding and deep cooling , then refining, and finally plating,which maximizes accuracy, concentricity, finish and hardness, extending the life of the correcting roller.
Gear section
The gear machining process used by Lihao Machinery includes the following process: gear grinding processing - tooth surface processing - heat treatment- tooth surface finish grinding. The hair cultivating parts are mainly used for forging, and the normalizing treatment is carried out to improve the cutting.The gears are designed according to the drawings, followed by roughing, and then semi-finishing, car, rolling, and gear shaping, so that the gears are basically formed;then heat treatment is performed to improve the mechanical properties. According to the design requirements of the drawings, the final finishing, finishing the benchmark, finishing the tooth type. After the above treatment, our gear grade can reach 6 grades, high wear resistance, high strength and long service life.
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