- Stock: In Stock
- Model: SCJ006835
- SKU: SCJ006835
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- Description
Product Application
1. This big machine combines uncoiler function, straightener function, NC servo roll feeder function together, so as 3 in 1.
2. It can decoil suitable metal sheet coil, then straighten the metal sheet, then feed the metal sheet to press machine automatically, for automatic stamping processing.
Main Features
1. Flexible operation:
All the functions of the feeder are centered on the PLC and a hand-held knob. The operator can implement all the motion functions of the equipment at one location. This can save time.
2. High efficiency, strong security:
To maximize the use of mechanical action instead of manual operation.Reduce unnecessary auxiliary time, improve work efficiency. Powerful auxiliary function, so that the operator can stay away from the uncoiler.
3. Easy to operate:
According to user needs, you can switch between the press or the device to control. Improve the equipment to adapt to the scope for the customer to save costs.
4. Area is reasonable:
Li Hao NCBF series is the powerful also have the most reasonable size in the industry, we can save space occupancy costs for the customers.
5. Control system compatibility:
NCBF series using a full set of Japan's Mitsubishi control system, and the standard system at home and abroad compatible, users do not need to worry about data conversion and other issues can be directly used to operate.
6. The design is harmonious and reasonable:
Li Hao's NCBF series is the first on the industry to introduce industrial design into product. Li Hao and the most well-known industrial design cooperation, while ensuring the basic performance of equipment at the same time, maximize the visibility of the equipment to improve the operational comfort.
Basic parameters | ||||||||
Name | Uncoiler, straightener, NC servo roll feeder, 3 in 1 (including hydraulic expansion, coil car) | |||||||
Model | NCBF-400B | NCBF-600B | NCBF-800B | NCBF-1000B | ||||
Width of the material | 50mm~400mm | 50mm~600mm | 50mm~800mm | 50mm~1000mm | ||||
Thickness of the material | 0.4mm~4.5mm | |||||||
Straightening capacity (σs≤250MPa) | 400×1.2mm 400×1.4mm 400×1.6mm 400×1.8mm 320×2.2mm 350×2.8mm 220×3.2mm 150×4.5mm | 600×1.2mm 600×1.4mm 480×1.6mm 400×1.8mm 320×2.2mm 350×2.8mm 220×3.2mm 150×4.5mm | 800×1.2mm 600×1.4mm 480×1.6mm 400×1.8mm 320×2.2mm 350×2.8mm 220×3.2mm 150×4.5mm | 1000×1.0mm 800×1.2mm 600×1.4mm 430×1.6mm 380×1.8mm 330×2.0mm 290×2.2mm 230×2.8mm 200×3.2mm 110×4.5mm | ||||
Inside coil diameter | Φ460mm~Φ530mm | |||||||
Max.coil outside diameter | Φ1400mm | |||||||
Max.coil weight | 5T | 7T | ||||||
Straightening roll diameter | Φ76mm×7(up4/down3) | |||||||
Material of straightening roll | GCr15(HRC58-62) | |||||||
Feeding roll diameter | Φ84mm | |||||||
Decoiler power | 2.2Kw | 3.7Kw | ||||||
Straightening power | 4.4Kw | 5.5Kw | ||||||
Feeding speed | 0~20m/min | |||||||
Feeding precision | <±0.2mm | |||||||
Other configuration | ||||||||
Straightening adjustment type | Eccentric shaft adjust by worm and gear | |||||||
Load material type | coil car | |||||||
Feed discharging line adjustment method | Electric | |||||||
Press material for decoiling part | By pneumatic | |||||||
Feeding guide drive mode | By pneumatic | |||||||
Block arm drive mode | Manual | |||||||
Front block arm opening and closing method | Pneumatic | |||||||
Feeding device movement mode | Two-way screw hands | |||||||
Head of material flattening device | pneumatic | |||||||
Operation control mode | Main control cabinet + action unit remote control switch | |||||||
Tail of material detector | Exist | |||||||
Purchased parts brand | ||||||||
Main bearing | HRB,ZWZ | |||||||
Servo motor | Japan YASKAWA(SGMGH) | |||||||
Man-machine interface | Taiwan WEINVIEW(Colored) | |||||||
Common motor | Taiwan Wanxin | |||||||
Frequency changer | Taiwan DELTA | |||||||
Pneumatic unit | Taiwan Airtac | |||||||
PLC | Japan Mitsubishi | |||||||
Relay | Japan Omron | |||||||
Hydraulic fittings | Guangdong Lishiyuan | |||||||
Other technical data | ||||||||
Pneumatic pressure | 0.5Mpa | |||||||
Hydraulic pressure | 7Mpa | |||||||
voltage | 3phase 380V | |||||||
Feeding line height | 1050mm-1250mm | |||||||
Input material type | From down to up | |||||||
Standard direction | From left to right | |||||||
Equipment length | ≈4.5m | |||||||
Number | Name | Brand |
1 | servo motor | Yaskawa |
2 | 7 inch human-machine interface | Mitsubishi |
3 | 4.3 inch human-machine interface | Mitsubishi |
4 | Conventional motor | Taiwan TECO |
5 | Frequency converter | Taiwan DELTA |
6 | Pneumatic Components | SMC |
7 | PLC | Mitsubishi |
8 | Relay components, etc. | Schneider |
9 | power cable | Baosheng cable(Flame retardant) |
3 In 1
Decoile, straightener, NC servo roll feeder, three devices combine together, so as 3 in 1.
Uncoiler
Automatic uncoiler, has an arm shape pressing device, has a supporting device, etc.
Coil car
Coil car is adopted for loading coil material to uncoiler automatically.
Coil car is optional.
Ruler at plate of mandrel
..., 400, 300, 200, 100, 0 | 0, 100, 200, 300, 400, ...
User can put coil material at center line position of this machine very easiliy.
Guiding device for straigntener and feeder
While uncoiler decoil coil material, so material can get into entrance of feeder easily.
Guiding device, let material at center line position.
Good design, safe and easy to use.
HMI controller
Touch screen and buttons.
User touch numbers and input feeding length numbers.
User touch order menu for the machine.
Discharge exit of feeder
Rollers, limiting stopper, etc, are adopted for straight feeding also.
Gear set of straightener and feeder
Precise gear set is adopted, for high speed and high precision feeding.
Pneumatic cylinders
Pneumatic cylinder is adopted for the arm shape pressing device, etc.
Hydraulic system
Good hydraulic system, for automatic expansion for uncoiler.
Material spindle
The spindle bearing bore is formed by a horizontal boring machine. The coaxiality is guaranteed to be below 0.015mm. The main shaft of the material frame is made of 40Mn tube forging. After spheroidizing annealing and quenching and tempering treatment, the flexibility of the main shaft is greatly enhanced, which is superior to the common carbon steel pipe commonly used in the industry. The shearing capacity maximizes the load carrying capacity of the spindle, so that the starting and stopping of the coil is smoother and the load of the motor is reduced.
Left and right vertical board
The left and right vertical plates of the straightening head are made of cast steel ZG25 that has high strength, good plasticity and toughness, good welding performance, no deformation and high stability. The left and right vertical plates of each set of equipment will be opened with a mold, and then cast by ZG25, and then, by annealing, the material is exposed to high temperature for a long time, and then slowly cooled. The main purpose is to improve or eliminate various structural defects and residual stresses caused by steel during casting, forging, rolling and welding, to prevent deformation and cracking of the workpiece, to soften the workpiece for cutting, to refine grains and improve the structure to improve the mechanical properties of the workpiece, through the CNC pair processing, to ensure the accuracy of the right and left vertical plate holes and stability.
Correct roller part
The correction roller is the core part of the Uncoiler ,Straightener,Feeder,3 in 1. The processing technology of Lihao Machinery is forged into round steel by GCr15. After pre-heat treatment (spheroidizing annealing),then it is stabilized by car, milling, intermediate frequency treatment and coarse grinding and deep cooling , then refining, and finally plating,which maximizes accuracy, concentricity, finish and hardness, extending the life of the correcting roller.
Gear section
The gear machining process used by Lihao Machinery includes the following process: gear grinding processing - tooth surface processing - heat treatment- tooth surface finish grinding. The hair cultivating parts are mainly used for forging, and the normalizing treatment is carried out to improve the cutting.The gears are designed according to the drawings, followed by roughing, and then semi-finishing, car, rolling, and gear shaping, so that the gears are basically formed;then heat treatment is performed to improve the mechanical properties. According to the design requirements of the drawings, the final finishing, finishing the benchmark, finishing the tooth type. After the above treatment, our gear grade can reach 6 grades, high wear resistance, high strength and long service life.
